STIRRED REACTORS

Reactors with agitation, heating and cooling system

VOLUME AVAILABLE: up to 300,000L.

Bachiller designs and manufactures all types of stirred reactors in accordance with DIN or ASME regulations, with heating and cooling systems, custom-designed for the process.

  • Design range from full vacuum up to 50 bar(g).
  • Design temperature from – 50º C up to + 400º C.
  • Designed for working in cycles.
  • Heating / Cooling by a double jacket, half coils of dimple jacket.
  • Internal coils or even heated baffles.
  • Agitators are available with the axial flow, radial or combined double flow.
  • Agitation in turbulent or laminar regimen, up to 2.000.000 cps.
  • Installed powers up to 0.5 KW up to 300 KW.
  • ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.
  • Internally mechanical polished, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm.
  • Internal electropolishing.
  • CIP-SIP systems, validatable by means of Riboflavin test.
  • Thermal insulation with stainless steel tight welded cover.
  • Agitation systems with mechanical seals, single or double.
  • Floating mechanical seal pressurized with nitrogen.
  • ATEX execution officially certified for internal zone 0/20.
  • Automatic systems for solids load and dosing.
  • Weighting systems.
  • Condensate and reflux systems.
  • Vacuum systems.
  • ASME VIII div.1 – AD-2000 – EN-13445 – DIN-28136.
  • Design software: Microprotol / Compress / PVElite.
  • Finite Element Analysis (FEA).
  • Seismic and wind loads calculations according to the pertinent local rules.
  • Fatigue Stress calculation, for cycles of pressure and temperature.
  • Design of the agitator with process simulator software.
  • Austenitic Stainless Steels.
  • Super Austenitic Stainless Steels.
  • Duplex and Superduplex Stainless Steels.
  • Nickel Alloys and Superalloys.
  • Titanium.
  • Cladding.

Aerations y oxidations, Autoclaves, Boilers, Catalyst and enzyme processes, Concentration, Crystallization, Dispersions, Dissolutions, Distillation, Emulsions, Ethoxylation, Fermentation, Fusion, High viscosity, Homogenization, Hydrogenation, Light suspensions, Mixing of dissimilar liquids, Neutralization, Polymerization, Precipitation, Reaction, Suspensions, Thermal transfer.

  • REACTOR 2m³ Ø1180 X 1836 mm, with biflux agitator 5.5 KW, AISI-316L.

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