STIRRED REACTORS

Reactors with agitation, heating and cooling system

VOLUME AVAILABLE: up to 300,000L.

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Bachiller designs and manufactures all types of stirred reactors in accordance with DIN or ASME regulations, with heating and cooling systems, custom-designed for the process.

FEATURES

  • Design range from full vacuum up to 50 bar(g).
  • Design temperature from – 50º C up to + 400º C.
  • Designed for working in cycles.
  • Heating / Cooling by a double jacket, half coils of dimple jacket.
  • Internal coils or even heated baffles.
  • Agitators are available with the axial flow, radial or combined double flow.
  • Agitation in turbulent or laminar regimen, up to 2.000.000 cps.
  • Installed powers up to 0.5 KW up to 300 KW.
  • ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

OPTIONS

  • Internally mechanical polished, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm.
  • Internal electropolishing.
  • CIP-SIP systems, validatable by means of Riboflavin test.
  • Thermal insulation with stainless steel tight welded cover.
  • Agitation systems with mechanical seals, single or double.
  • Floating mechanical seal pressurized with nitrogen.
  • ATEX execution officially certified for internal zone 0/20.
  • Automatic systems for solids load and dosing.
  • Weighting systems.
  • Condensate and reflux systems.
  • Vacuum systems.

MECHANICAL DESIGN

  • ASME VIII div.1 – AD-2000 – EN-13445 – DIN-28136.
  • Design software: Microprotol / Compress / PVElite.
  • Finite Element Analysis (FEA).
  • Seismic and wind loads calculations according to the pertinent local rules.
  • Fatigue Stress calculation, for cycles of pressure and temperature.
  • Design of the agitator with process simulator software.

CONSTRUCTION MATERIALS

  • Austenitic Stainless Steels.
  • Super Austenitic Stainless Steels.
  • Duplex and Superduplex Stainless Steels.
  • Nickel Alloys and Superalloys.
  • Titanium.
  • Cladding.

TYPICAL APPLICATIONS

Aerations y oxidations, Autoclaves, Boilers, Catalyst and enzyme processes, Concentration, Crystallization, Dispersions, Dissolutions, Distillation, Emulsions, Ethoxylation, Fermentation, Fusion, High viscosity, Homogenization, Hydrogenation, Light suspensions, Mixing of dissimilar liquids, Neutralization, Polymerization, Precipitation, Reaction, Suspensions, Thermal transfer.

EQUIPMENT IN STOCK

  • REACTOR 2m³ Ø1180 X 1836 mm, with biflux agitator 5.5 KW, AISI-316L.
  • Reactores-agitados-con-sistemas-calefaccion-refrigeracion
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