Agitated Nutsche Filter Dryer is high-quality equipment designed for solid-liquid separation processes, by filtration under pressure and vacuum drying, for the pharmaceutical, chemical, fine chemical and food industries.
Within the filtering applications, there are products which, due to their special hazardous or toxic characteristics, or simply to prevent cross-contamination, are more desirably treated in a hermetic way during their manufacturing process. Nutsche Filter Dryers by Bachiller have been specially designed to answer these needs, guaranteeing the obtaining of pure substances which are free from polluting elements.
Agitated Nutsche Filter Dryers by Bachiller are designed in accordance with the GMP and EHEDG standards, for all types of pharmaceutical and fine chemical applications. Our machines are validatable in sterile applications and we have special designs to install inside clean rooms.
- Hermetic production. No product is wasted and the risk of contamination is eliminated.
- Carrying out several operations using the same equipment: reaction / suspension, filtration, re-dissolution, washing and/or drying.
- Obtaining high purity and homogeneous products independently of the granulometry.
- Space and installation costs reduction.
- Full automatic and semi-automatic processes.
- Low energy consumption.
- Time reduction for cleaning, maintenance and filter element replacement.
- Filtering surface from 0.07 up to 15 m².
- Operation capacity from 19L up to 15.000L.
- Batch-wise operation.
- Design with absolute vacuum – Drying under vacuum and ultra vacuum.
- Design according to cGMP and EHEDG recommendations.
- Heating/ cooling of the body and/or agitator.
- Operating pressure of 3 bar(g) – Optionally up to 10 bar(g).
- Operation Temperatures up to 200º C.
- Design according to ASME VIII div.1 – AD-2000 – EN-13445.
- Easy exchangeable filtering cloth.
- Filter in textile, synthetics, metal, multilayer (sintered) or ceramic.
- Bottom filter with automatic lifting and lowering.
- Bottom sealing system SUPERCLAMP.
- Cake washing system.
- Unloading of the cake by the lateral valve.
- Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
- Internally electro polished (Ra≤ 0.2 µm) as an option.
- External polishing according to requirements up to mirror polishing.
- CIP/SIP systems, validatable by Riboflavin test.
- Agitator with special sterile mechanical seal.
- Floating mechanical nitrogen seals.
- Drive unit with stainless steel cover.
- Sampling valve.
- Tight thermal insulation with welded stainless steel cover.
- Condensation system , vacuum and heating unit.
- Hardware and Software control.
- ATEX 20/0 execution with official certificate.
- DQ, IQ and OQ protocols.
CHEMICAL: Additives, Catalysts, Colorants, Metallic powders, Minerals, Pigments, Polymers.
FOOD: Additives, Animal extracts, Colorants, Flavours and aromas, Natural extracts, Vitamin complements.
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