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Vacuum paddle dryer for a multinational in the chemical sector

Horizontal vacuum paddle dryer with a sanitary design

Recently, we have completed the manufacture of a vacuum paddle dryer for a leading multinational company in the chemical industry. This equipment has a sanitary design and a capacity of 7,000 liters in AISI-316-L.

The installation consists of several key components that ensure optimum performance. It includes the vacuum dryer with two intensifiers, a cartridge filter, a power and control panel equipped with an intuitive touch panel, a heating and cooling skid to control thermal conditions, an electric chiller and a vacuum and condensate recovery unit.

Before implementing this solution on an industrial scale, we conducted rigorous tests in our Test Center. Through precise simulations, we were able to adjust the process to the customer’s specific needs and achieve the desired results. Only when we were sure of the efficiency and reliability of the equipment, we proceeded to scale it up to the standard dimensions required for industrial applications.

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We are manufacturing 5 vacuum dryers Sanidry

Horizontal vacuum paddle dryer with a sanitary design

This summer our workshop is working at full capacity. We are manufacturing 5 vacuum dryers Sanidry for different national and international customers from pharmaceutical and fine chemical industry.

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SANIDRY Horizontal Vacuum Dryer for API

Sanidry Horizontal vacuum paddle dryer

Bachiller has manufactured a 3.000L horizontal vacuum paddle dryer SANIDRY, for an important Spanish pharmaceutical company.

Bachiller has offered the client a turnkey project, supplying in addition to the dryer, all the appropriate peripherals to be able to maximize its use, mounted on skid: the vacuum generation and solvent recovery system, the power and control system outside and inside the clean room, a heating unit sized to be able to provide all the necessary heat for the process, and a cooling unit to provide the cold in the vacuum generation and solvent recovery stage.

Prior to the construction of the industrial equipment, a set of tests were carried out in the Test Center located in the Bachiller facilities.

In the complete report that was issued to the client with the information on the process, the operating parameters and the test results, it was possible to validate that the Sanidry horizontal dryer was the ideal equipment for their interests, for the following reasons:

– The equipment could process products with very high viscosities.

– Significant energy savings, due to the reduction of the resources used for drying compared to the equipment they currently had.

– Increase in production capacity due to the reduction in process time between 40% and 50% compared to the technology used up to now.

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Horizontal Vacuum Paddle Dryer for a Spanish Pharmaceutical Company

Paddledry horizontal vacuum paddle dryer

One of the most recognized pharmaceutical companies in the national field, has entrusted Bachiller to manufacture a 3,500-liter Paddledry MHT-S in AISI-316-L for one of its laboratories.

The Paddledry dryer is a high efficiency dryer, specially designed for products with pseudo-plastic behavior during the reaction and drying phase, with high torque requirements.

Bachiller relies on digitization to solve the problems caused by COVID-19, and that is why we have carried out a remote FAT with our client with all the guarantees.

While our technicians carried out all the necessary steps, as in a face-to-face FAT, the client was able to see all the details, speak with our technicians, and directly verify all the desired information.

A great success that we will repeat in the coming days with several remote FATs programmed.

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Horizontal Vacuum Dryer Paddledry MHT-6000S for a chemical company

Paddledry MHT-6000S

Bachiller has delivered a 6,000-liter Horizontal Paddle Dryer in AISI-316-L to a Spanish chemical company.

The MHT-S equipment is specially designed for vacuum drying Applications with high mechanical demands or high temperatures. The shaft is firmly secured to both side shell with sealing by mechanical seal and rotating at very low speed, providing very high torque, which is especially suitable for high viscosity applications, with pseudo-plastic phases. The equipment may also be designed as a reactor (MHT-R) or as reactor-dryer (MHT-RS), allowing reaction and reaction + vacuum drying operations to be carried out.

For more information about the Paddledry MHT-S click here:
https://bachiller.com/horizontal-vacuum-paddle-dryer-paddledry/

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2.000L Horizontal Vacuum Paddle Dryer for API production

Delivering a new 2.000L Sanidry, a horizontal vacuum paddle dryer with sanitary design, to an Active Pharmaceutical Ingredients and Fine Chemicals manufacturer in Germany.

The Sanidry vacuum dryer by Bachiller is the ideal industrial dryer to meet customer needs since the products to dry are highly toxic substances. Hygienic equipment is required to comply with GMP standards and ensure operator safety.

The Sanidry, horizontal vacuum paddle dryer, belongs to the group of drum dryers with paddle rotation in their interior. Its sanitary design, with a heating surface maximised in paddles over the shaft and body of the dryer, guarantees the drying of all types of moist, crystalline, amorphous or paste thermo-sensitive products in a vacuum process.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

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Vacuum paddle dryer Sanidry for API development

Vacuum paddle dryer for API developmentBachiller signs a new contract for the manufacture of a Sanidry sanitary vacuum paddle dryer with a major Spanish API manufacturer.

The relationship between the two companies is very close after a lot of pieces of processing equipment supplied over the years. Thank you for trusting Bachiller again.

 

The Sanidry has a sanitary design and guarantees the drying of all types of moist, crystalline, amorphous or paste thermosensitive products in a vacuum process, ideal for special and delicate products.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

 

 

 

Details of a vacuum paddle dryer for API developmenADVANTAGES
– Full tightness, vacuum level less than 1 Torr.
– Highest Thermal Efficiency, Shortest drying cycles.
– The repetitive operation, reproducible and easy to scale up.
– Easy to clean and register.
– Big frontal door for inspection and registration.
– Sanitary design cGMP, FDA validated.

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Horizontal vacuum dryer for a German chemical company

Bachiller closes the contract for the manufacture of a new 2,000L Sanitary Vacuum Paddledryer SANIDRY for a major German chemical company.

Once again, the customer has valued the technical support and commercial monitoring offered by our company, collaborating with calculations and configurations reviews of the equipment.

The manufacture of the equipment, made to measure, will begin in the next weeks.

Sanitary Paddle Vacuum Dryer SANIDRY Bachiller

Sanitary Paddle Vacuum Dryer SANIDRY Bachiller

THE EQUIPMENT

Sanidry Horizontal Vacuum Dryer belongs to the group of drum dryers with paddle rotation in their interior. Its sanitary design, with a heating surface maximised in paddles over the shaft and body of the dryer, guarantees the drying of all types of moist, crystalline, amorphous or paste thermo-sensitive products in a vacuum process.

The Sanidry vacuum dryer by Bachiller is the ideal industrial dryer for the drying processes of special and delicate products.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

 

 

 

Horizontal vacuum paddle dryer for a German chemical company Horizontal vacuum paddle dryer for a German chemical companyDetail of a horizontal vacuum paddle dryer for a German chemical company

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