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Turnkey project designed for the production of food creams and emulsions

At Bachiller, we are proud to have designed and manufactured a new complete installation for the food industry.

This is a turnkey project developed for the production of food creams and emulsions for a leading national client.

The installation consists of:
🔹 2 BACHMIX-R mixers of 2,000 L equipped with HRB rotor-stator emulsifier in recirculation and adjustable GAP
🔹 2 melters of 1,000 L for phase and premix preparation
🔹 CIP system with 1,500 L and 1,000 L tanks

The installation enables controlled preparation of premixes, as well as fat and aqueous phases, optimizing their subsequent incorporation into the main emulsification process.

The core technology of the solution lies in the combination of the Helix-type helical agitator with the HRB rotor-stator emulsification system in recirculation, allowing both internal and external homogenization with adjustable GAP.

This configuration ensures high dispersion and shear efficiency, achieving fine and stable emulsions even in high-viscosity products with complex rheological behavior.

If you have any questions or are considering a project where our equipment could be a good fit, feel free to contact us: https://bachiller.com/en/contact/

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Complete Mixing Installation for the Food Industry

Horizontal turbulence ploughshare mixer for solids and powders

BACHILLER has successfully designed, manufactured, and commissioned a complete mixing installation for a leading multinational food company, engineered to ensure maximum homogeneity, repeatability, and full process traceability under an advanced formulation and supervision system.

At the core of the plant is our 2,000 L TURBOMIX horizontal turbulence mixer, manufactured in AISI-304L, specifically designed for intensive solid mixing with fat and liquid incorporation.

🔹 Full process cycle in just 5 minutes
From raw material feeding to mixing, fat injection, cooling, and final discharge. The result: maximum productivity without compromising mixing quality.

The project was developed in close collaboration with the customer, jointly defining process parameters, equipment configuration, and industrial validation — with one clear objective: achieving the highest mixing quality in the shortest possible time.

At BACHILLER, we deliver turnkey process solutions, optimizing every stage of the production line.

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