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Skid-mounted vacuum drying unit for battery components

Turnkey installation of vacuum drying for battery components

We have just supplied a skid-mounted unit for the vacuum drying of monohydrated lithium hydroxide crystals for a North American chemical multinational.

The “plug-and-play” unit is composed of a 30 liter BICUUM MBC-S rotary vacuum dryer equipped with all the necessary peripheral equipment required for an eficient vacuum drying operation, with automated control System of the process through touch panel, vacuum and sovent recovery unit, thermal oil heating unit and chilled water generator. The equipment is installed on a frame with adjustable legs, with all necessary connection pipes, instruments and wiring, required for its correct operation.

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Supradry vacuum dryer for North American technological multinational

Supradry

We have manufactured a Supradry SDV-010 of 1,000 liters in C-276 for a North American multinational in the technology sector.

The equipment consists of a vertical ribbon vacuum dryer with cartridge filter, power panel and touch panel control, a vacuum skid and a solvent recovery unit.

In this project, the client required a vacuum dryer to be able to reduce the humidity of its thermosensitive product from 0.1% to 0.01%.

To achieve an industrial process with reliable results, we previously simulated the client’s process in its Test Center. Once the necessary adjustments were made and the expected results were obtained, the equipment was scaled with the appropriate technology to a desired standard industrial size.

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3 vertical vacuum dryers for French chemical multinational

SUPRADRY SDV

Bachiller has manufactured a set of three SUPRADRY SDV vacuum dryers of 2,000 liters in AISI-316L, for a French chemical multinational, present in more than 20 countries around the world.

In this project, the client required a vacuum dryer that could separate some salts from a solvent used in their process, and thus be able to reuse these salts in future production batches to increase significantly the performance of their production line and reduce their operating costs.

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We are manufacturing 5 vacuum dryers Sanidry

Horizontal vacuum paddle dryer with a sanitary design

This summer our workshop is working at full capacity. We are manufacturing 5 vacuum dryers Sanidry for different national and international customers from pharmaceutical and fine chemical industry.

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SANIDRY Horizontal Vacuum Dryer for API

Sanidry Horizontal vacuum paddle dryer

Bachiller has manufactured a 3.000L horizontal vacuum paddle dryer SANIDRY, for an important Spanish pharmaceutical company.

Bachiller has offered the client a turnkey project, supplying in addition to the dryer, all the appropriate peripherals to be able to maximize its use, mounted on skid: the vacuum generation and solvent recovery system, the power and control system outside and inside the clean room, a heating unit sized to be able to provide all the necessary heat for the process, and a cooling unit to provide the cold in the vacuum generation and solvent recovery stage.

Prior to the construction of the industrial equipment, a set of tests were carried out in the Test Center located in the Bachiller facilities.

In the complete report that was issued to the client with the information on the process, the operating parameters and the test results, it was possible to validate that the Sanidry horizontal dryer was the ideal equipment for their interests, for the following reasons:

– The equipment could process products with very high viscosities.

– Significant energy savings, due to the reduction of the resources used for drying compared to the equipment they currently had.

– Increase in production capacity due to the reduction in process time between 40% and 50% compared to the technology used up to now.

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Vertical conical dryer for a nuclear company

Vertical conical screw vacuum dryer

Bachiller has manufactured a 600 liter vertical conical screw vacuum dryer in AISI-316-L for a nuclear company in the Netherlands.

The customer’s product required a drying process at temperatures above 300ºC combined with a very gentle and careful mixing action with the morphology of the product.

Conical Dryer Advantages:

+ Maximum tightness, maximum degree of vacuum
+ High mixing precision and drying efficiency
+ Easy and recordable cleaning
+ Repetitive, reproducible and scalable processes

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Delivering a conical dryer to a Belgian company dedicated to the food industry

Conical Cantilever Dryer

We are delivering a 1,000 liter Conical Cantilever Dryer, manufactured in AISI-316-L for a Belgian company dedicated to the food industry.

The equipment consists of a vertical conical dryer with cartridge filter, power box and control by touch panel, vacuum and condensation skid, and a thermal oil heating system.

The conical dryer was the perfect equipment for our client’s needs, since he needed equipment to dry his product at low temperatures and a complete discharge, maximizing his production.

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Compact Vertical Ribbon Vacuum Dryer for a North American Mining Company

Supramix-S

The 1,000-liter Supramix vacuum dryer made in Hastelloy C-22 from Bachiller is the ideal industrial dryer to meet the needs of our client. This equipment has a maximized heating Surface and full discharge of the product, one of our best solutions for the drying of all types of thermosensitive products.

This machine has a large number of advantages such as:

+ Mechanical simplicity, low maintenance need.
+ Spiral mixer in cantilever execution, without any bottom support.
+ Complete unload of the product.
+ Very easy to clean and register.
+ Repetitive processes, reproducible and easy to scale up.

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Vacuum paddle dryer Sanidry for API development

Vacuum paddle dryer for API developmentBachiller signs a new contract for the manufacture of a Sanidry sanitary vacuum paddle dryer with a major Spanish API manufacturer.

The relationship between the two companies is very close after a lot of pieces of processing equipment supplied over the years. Thank you for trusting Bachiller again.

 

The Sanidry has a sanitary design and guarantees the drying of all types of moist, crystalline, amorphous or paste thermosensitive products in a vacuum process, ideal for special and delicate products.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

 

 

 

Details of a vacuum paddle dryer for API developmenADVANTAGES
– Full tightness, vacuum level less than 1 Torr.
– Highest Thermal Efficiency, Shortest drying cycles.
– The repetitive operation, reproducible and easy to scale up.
– Easy to clean and register.
– Big frontal door for inspection and registration.
– Sanitary design cGMP, FDA validated.

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Horizontal vacuum dryer for a German chemical company

Bachiller closes the contract for the manufacture of a new 2,000L Sanitary Vacuum Paddledryer SANIDRY for a major German chemical company.

Once again, the customer has valued the technical support and commercial monitoring offered by our company, collaborating with calculations and configurations reviews of the equipment.

The manufacture of the equipment, made to measure, will begin in the next weeks.

Sanitary Paddle Vacuum Dryer SANIDRY Bachiller

Sanitary Paddle Vacuum Dryer SANIDRY Bachiller

THE EQUIPMENT

Sanidry Horizontal Vacuum Dryer belongs to the group of drum dryers with paddle rotation in their interior. Its sanitary design, with a heating surface maximised in paddles over the shaft and body of the dryer, guarantees the drying of all types of moist, crystalline, amorphous or paste thermo-sensitive products in a vacuum process.

The Sanidry vacuum dryer by Bachiller is the ideal industrial dryer for the drying processes of special and delicate products.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

 

 

 

Horizontal vacuum paddle dryer for a German chemical company Horizontal vacuum paddle dryer for a German chemical companyDetail of a horizontal vacuum paddle dryer for a German chemical company

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