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Two Paddle Vacuum Dryers for a National Pharmaceutical Company

SANIDRY

We are pleased to announce the successful fabrication of two paddle vacuum dryers with a sanitary design for a renowned national pharmaceutical company.

These two SANIDRY SHV-2000 dryers each have a capacity of 2,000 liters and are constructed from AISI-316-L stainless steel.

The design process for these dryers focused on ensuring maximum efficiency and safety in drying injectable antibiotics, an extremely sensitive product that requires strictly sterile conditions. To meet these requirements, the dryers are equipped with advanced technologies that ensure operation in a controlled and sterile environment. Each component and manufacturing process has been carefully selected and monitored to ensure that the dryers comply with the strictest regulations in the pharmaceutical sector.

Our client’s satisfaction with the new equipment is a testament to our commitment to excellence. The dryers not only meet their expectations in terms of capacity and functionality but also offer additional advantages such as greater energy efficiency, ease of cleaning and maintenance, and an ergonomic design that facilitates use.

We thank our team of engineers and technicians for their dedication and effort in this project, as well as our client for trusting in our capabilities. We are eager to see the positive impacts these dryers will have on their production.

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2 Nutsche Filter Dryers for a renowned pharmaceutical company in France

Nutsche filter dryer

We are thrilled to announce that we have successfully completed the manufacturing of two nutsche filter dryers (FNB-1.5S and FNB-3-S) for a highly recognized pharmaceutical company in France.

These specialized equipment will be of great importance to our client as they play a crucial role in enhancing the API manufacturing process. With their innovative design, the nutsche filter dryers deliver outstanding performance, ensuring our client maintains the highest quality standards in their pharmaceutical product production.

Once again, we express our gratitude to our client for this opportunity and look forward to further strengthening this business alliance in the future.

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We are manufacturing 5 vacuum dryers Sanidry

Horizontal vacuum paddle dryer with a sanitary design

This summer our workshop is working at full capacity. We are manufacturing 5 vacuum dryers Sanidry for different national and international customers from pharmaceutical and fine chemical industry.

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SANIDRY Horizontal Vacuum Dryer for API

Sanidry Horizontal vacuum paddle dryer

Bachiller has manufactured a 3.000L horizontal vacuum paddle dryer SANIDRY, for an important Spanish pharmaceutical company.

Bachiller has offered the client a turnkey project, supplying in addition to the dryer, all the appropriate peripherals to be able to maximize its use, mounted on skid: the vacuum generation and solvent recovery system, the power and control system outside and inside the clean room, a heating unit sized to be able to provide all the necessary heat for the process, and a cooling unit to provide the cold in the vacuum generation and solvent recovery stage.

Prior to the construction of the industrial equipment, a set of tests were carried out in the Test Center located in the Bachiller facilities.

In the complete report that was issued to the client with the information on the process, the operating parameters and the test results, it was possible to validate that the Sanidry horizontal dryer was the ideal equipment for their interests, for the following reasons:

– The equipment could process products with very high viscosities.

– Significant energy savings, due to the reduction of the resources used for drying compared to the equipment they currently had.

– Increase in production capacity due to the reduction in process time between 40% and 50% compared to the technology used up to now.

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CIP system for the pharmaceutical division of a chemical multinational

CIP system

We are delivering a 100 liter mobile CIP system in AISI-316-L for a German multinational manufacturer of biopharmaceutical proteins.

The Clean in Place equipment is specially designed for cleaning process tanks in the pharmaceutical and cosmetic industries with high efficiency and low water loss.

It consists of an automated industrial cleaning system, through parameterization and launching of specific recipes for the different cleaning needs of the product and equipment, rinse with clean water, hot water, reclaimed water, purified water, automatic dosing of dilute acid, dilute soda or disinfectant solution, depending on the application.

ADVANTAGES

  1. Monoblock equipment, ‘plug and go’ design
  2. Aseptic design according to cGMP
  3. Integrated electrical cabinet
  4. Traceability with CFR21 part 11
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Bachiller has delivered a mixer for an important multinational in the textile chemistry sector

Supramix dryer

The equipment is a “SUPRAMIX” vertical mixer with a useful capacity of 3000 liters, designed and manufactured under ATEX Zone 20 Interior 21 certification, guaranteeing mechanical and electrical safety against possible explosive atmospheres required by the process. The machine is in polished stainless steel as a material in contact with the product.

The Supramix is especially suitable for the mixing and industrial homogenisation in short time of powdery products and those with similar particle sizes, respecting the morphology of the products and offering a complete discharge. It allows liquids to be added during the process.

The Supramix vertical ribbon blender consists of a vertical mixing spiral, rotating at a moderate speed to achieve an upward flow of perimeter product and a central downward flow.

Advantage

  • Short mixing times, from 10 to 16 minutes depending on the behavior of the mixture.
  • Repetitive mixings processes, reproducible and easy to scale.
  • Low maintenance mixer.
  • Cantilever mixer spiral, without lower support.
  • Total emptying of the product.
  • Ideal for chemistry, food, pharmacy and cosmetics as well as for processes that generate areas protected by risk of explosion.
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Horizontal Vacuum Paddle Dryer for a Spanish Pharmaceutical Company

Paddledry horizontal vacuum paddle dryer

One of the most recognized pharmaceutical companies in the national field, has entrusted Bachiller to manufacture a 3,500-liter Paddledry MHT-S in AISI-316-L for one of its laboratories.

The Paddledry dryer is a high efficiency dryer, specially designed for products with pseudo-plastic behavior during the reaction and drying phase, with high torque requirements.

Bachiller relies on digitization to solve the problems caused by COVID-19, and that is why we have carried out a remote FAT with our client with all the guarantees.

While our technicians carried out all the necessary steps, as in a face-to-face FAT, the client was able to see all the details, speak with our technicians, and directly verify all the desired information.

A great success that we will repeat in the coming days with several remote FATs programmed.

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4 stirred reactors for a pharmaceutical company based in USA

 

Reactor agitado

High-standard and lots of engineering phases are required to manufacture the equipment. Customer has chosen us instead of local suppliers, as he trusts our experience and skills. During project phase we will accompany the client step by step following every requirements to secure the final output thanks to our strong engineering team and high quality standards.

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Bachiller will exhibit Expoquimia 2020

expoquimia 2020

June 2 to 5 in Barcelona, Spain.

We are pleased to announce that Bachiller will be present once again in the next edition of Expoquimia, from June 2 to 5 in Barcelona.

We will be happy to talk with you about future projects.

In our stand you will find all the necessary information about our process equipment for the chemical industry:

nutsche filters
vacuum dryers
solids and powders mixers
liquids and semisolids processing equipment

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2.000L Horizontal Vacuum Paddle Dryer for API production

Delivering a new 2.000L Sanidry, a horizontal vacuum paddle dryer with sanitary design, to an Active Pharmaceutical Ingredients and Fine Chemicals manufacturer in Germany.

The Sanidry vacuum dryer by Bachiller is the ideal industrial dryer to meet customer needs since the products to dry are highly toxic substances. Hygienic equipment is required to comply with GMP standards and ensure operator safety.

The Sanidry, horizontal vacuum paddle dryer, belongs to the group of drum dryers with paddle rotation in their interior. Its sanitary design, with a heating surface maximised in paddles over the shaft and body of the dryer, guarantees the drying of all types of moist, crystalline, amorphous or paste thermo-sensitive products in a vacuum process.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

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